WEAR BEHAVIOR AND METALOGRAPHIC CHARACTERISTICS OF HARD COATING IN CARBON STEEL APPLICATIONS: A REVIEW
DOI:
https://doi.org/10.70998/itistct.v5i2.161Keywords:
Hardfacing, Steel, Wear behavior, Hardness behavior, Metallurgical behaviorAbstract
The application of hard coatings helps reduce abrasion, wear and hardness are the most important properties of materials, as they are exposed to direct and continuous contact, to increase the useful life of base materials dedicated to tools or applications Industrial uses various protection processes. Low carbon steel is preferred as the base coat and multi metal or metal composite hard coating to increase the wear and erosion resistance of these components. Several variables are proposed for optimization of the coating technique. Powder is used to create a hard surface coating on the base material, also the welding technique used to make the powder surface coating on the base metal or just the application of filler metal welding, currently in the order of the nanoparticles. We also discuss in detail the current developments in the combination of coatings from the wear resistance of coatings, hardness behavior and metallographic behavior from the industrial applications studied in recent years. When considering traditional and modern coating methods, it is concluded that the latter help to strengthen applications where wear resistance is critical.
References
E. Espín-Lagos, Coello-Fiallos, Guamanquispe-Toasa, Pérez-Salinas, y Paredes-Zumbana, «Influence of atmospheric oxygen content in the argon purge process in TIG welding in AISI 304 stainless steel pipe.», DYNA, vol. 86, n.o 208, pp. 355-361, 2019.
A. Klimpel, «Industrial surfacing and hardfacing technology, fundamentals and applications», Weld. Technol. Rev., vol. 91, n.o 12, 2020, doi: 10.26628/wtr.v91i12.1094.
C. Pérez, Núñez, Salguero, y Quinchuela, «Diseño y construcción de un reactor discontinuo con recirculación externa para obtener biodiésel a partir de aceite de fritura en condiciones subcríticas», Ingenius, n.o 25, pp. 32-40, 2020, [En línea]. Disponible en: https://ingenius.ups.edu.ec/index.php/ingenius/article/view/25.2021.03.
E. A. L. Pachacama-Nasimba, Moreno, Guamangate, y Cedeño, «Diseño de máquina de moldes de arena para utilizar en la fundición metálica», Polo del Conoc. Rev. científico-profesional, vol. 5, n.o 9, pp. 311-328, 2020.
E. R. Guamán, E. A. Llanes-Cedeño, S. F. Celi-Ortega, y J. C. Rocha-Hoyos, «Parameters of an exhaust manifold for its computational design. A review», Informacion Tecnologica, vol. 30, n.o 6. pp. 255-268, 2019, doi: 10.4067/S0718-07642019000600255.
S. Prabanjan, K. Karthick, J. Rejvin Kumar, S. Ramkumar, y A. Riswan Ahmed, «Wear behavior and metallurgical characteristics of particle reinforced metal matrix composites produced by hardfacing: A review», en Materials Today: Proceedings, 2019, vol. 33, pp. 599-606, doi: 10.1016/j.matpr.2020.05.527.
C. Okechukwu, O. A. Dahunsi, P. K. Oke, I. O. Oladele, y M. Dauda, «Review on hardfacing as method of improving the service life of critical components subjected to wear in service», Niger. J. Technol., vol. 36, n.o 4, p. 1095, 2018, doi: 10.4314/njt.v36i4.15.
L. Choudhary, P. Chhotani, y J. Menghani, «Study on Wear Behaviour on Hardfacing Alloy», Trans. Indian Inst. Met., vol. 72, n.o 9, 2019, doi: 10.1007/s12666-019-01700-5.
M. Hernández, J., & Suárez, «Efecto de la composición química del baño en la microestructura y resistencia a la corrosión de los recubrimientos de zinc por inmersión en caliente: una revisión.», Ingenius. Rev. Cienc. y Tecnol., vol. 23, pp. 40-52, 2020.
G. R. C. Pradeep, A. Ramesh, y B. D. Prasad, «A Review Paper on Hardfacing Processes and Materials», Int. J. Eng. Sci. Technol., vol. 2, n.o 11, pp. 6507-6510, 2010, [En línea]. Disponible en: http://www.ijest.info/docs/IJEST10-02-11-046.pdf.
A. Dudnikov, O. Gorbenko, A. Kelemesh, y O. Drozhchana, «Improving the technological process of restoring the tillage machine working parts», Eastern-European J. Enterp. Technol., vol. 2, n.o 1-104, pp. 72-77, 2020, doi: 10.15587/1729-4061.2020.198962.
M. Kaszuba, «The application of a new, innovative, hybrid technology combining hardfacing and nitriding to increase the durability of forging tools», Arch. Civ. Mech. Eng., vol. 20, n.o 4, 2020, doi: 10.1007/s43452-020-00122-1.
S. A. Sidorov, D. A. Mironov, V. K. Khoroshenkov, y E. I. Khlusova, «Surfacing methods for increasing the service life of rapidly wearing working tools of agricultural machines», Weld. Int., vol. 30, n.o 10, 2016, doi: 10.1080/09507116.2016.1148408.
M. Nagentrau, A. L. M. Tobi, Z. Kamdi, M. I. Ismail, y M. Sambu, «A Study on Wear Failure Analysis of Tungsten Carbide Hardfacing on Carbon Steel Blade in a Digester Tank», J. Fail. Anal. Prev., vol. 17, n.o 5, 2017, doi: 10.1007/s11668-017-0320-5.
A. Singh Kang, G. Singh, y G. Singh Cheema, «Improving wear resistance via hardfacing of cultivator shovel», en Materials Today: Proceedings, 2017, vol. 4, n.o 8, doi: 10.1016/j.matpr.2017.07.136.
J. Singh, S. S. Chatha, y B. S. Sidhu, «Abrasive wear characteristics and microstructure of Fe-based overlaid ploughshares in different field conditions», Soil Tillage Res., vol. 205, 2021, doi: 10.1016/j.still.2020.104771.
A. E. Novikov, V. A. Motorin, M. I. Lamskova, y M. I. Filimonov, «Composition and Tribological Properties of Hardened Cutting Blades of Tillage Machines under Abrasive Deterioration», J. Frict. Wear, vol. 39, n.o 2, 2018, doi: 10.3103/S1068366618020137.
S. Singh et al., «Effect of hard faced Cr-alloy on abrasive wear of low carbon rotavator blades using design of experiments», en Materials Today: Proceedings, 2018, vol. 5, n.o 2, doi: 10.1016/j.matpr.2017.11.583.
E. Kocaman, B. Kılınç, M. Durmaz, Ş. Şen, y U. Şen, «The influence of chromium content on wear and corrosion behavior of surface alloyed steel with Fe(16−x)Crx(B,C)4 electrode», Eng. Sci. Technol. an Int. J., 2020, doi: 10.1016/j.jestch.2020.08.003.
S. Pawar, A. K. Jha, y G. Mukhopadhyay, «Effect of different carbides on the wear resistance of Fe-based hardfacing alloys», Int. J. Refract. Met. Hard Mater., vol. 78, pp. 288-295, 2019, doi: 10.1016/j.ijrmhm.2018.10.014.
V. Shibe y V. Chawla, «Characterization of Fe–C–Cr Based Hardfacing Alloys», Trans. Indian Inst. Met., vol. 71, n.o 9, 2018, doi: 10.1007/s12666-018-1352-6.
J. Singh, S. S. Chatha, y B. S. Sidhu, «Effect of surface alloying on wear behaviour of EN-47 steel», en Materials Today: Proceedings, 2020, vol. 21, pp. 1340-1349, doi: 10.1016/j.matpr.2020.01.172.
J. Gou, Y. Wang, J. Sun, y X. Li, «Bending strength and wear behavior of Fe-Cr-C-B hardfacing alloys with and without rare earth oxide nanoparticles», Surf. Coatings Technol., vol. 311, pp. 113-126, 2017, doi: 10.1016/j.surfcoat.2016.12.104.
J. Gou, Y. Wang, C. Wang, R. Chu, y S. Liu, «Effect of rare earth oxide nano-additives on micro-mechanical properties and erosion behavior of Fe-Cr-C-B hardfacing alloys», J. Alloys Compd., vol. 691, 2017, doi: 10.1016/j.jallcom.2016.08.323.
S. A. A. Dilawary, A. Motallebzadeh, R. Akhter, E. Atar, y H. Cimenoglu, «Enhanced wear resistance of Stellite 12 by Mo addition and LSM*», Surf. Eng., vol. 34, n.o 8, pp. 569-576, ago. 2018, doi: 10.1080/02670844.2017.1393164.
G. R. Mirshekari, S. Daee, S. F. Bonabi, M. R. Tavakoli, A. Shafyei, y M. Safaei, «Effect of interlayers on the microstructure and wear resistance of Stellite 6 coatings deposited on AISI 420 stainless steel by GTAW technique», Surfaces and Interfaces, vol. 9, 2017, doi: 10.1016/j.surfin.2017.08.005.
D. S. Shim, G. Y. Baek, S. B. Lee, J. H. Yu, Y. S. Choi, y S. H. Park, «Influence of heat treatment on wear behavior and impact toughness of AISI M4 coated by laser melting deposition», Surf. Coatings Technol., vol. 328, 2017, doi: 10.1016/j.surfcoat.2017.08.059.
S. Liu, Z. Shi, X. Xing, X. Ren, Y. Zhou, y Q. Yang, «Effect of Nb additive on wear resistance and tensile properties of the hypereutectic Fe-Cr-C hardfacing alloy», Mater. Today Commun., vol. 24, 2020, doi: 10.1016/j.mtcomm.2020.101232.
N. G. Chaidemenopoulos, P. P. Psyllaki, E. Pavlidou, y G. Vourlias, «Aspects on carbides transformations of Fe-based hardfacing deposits», Surf. Coatings Technol., vol. 357, 2019, doi: 10.1016/j.surfcoat.2018.10.061.
D. Liu, W. Long, M. Wu, L. Li, J. Wang, y Y. Zhang, «Microstructure and Wear Performance of Cobalt-Containing Iron-Based Slag-Free Self-shielded Flux-Cored Wire», J. Mater. Eng. Perform., vol. 28, n.o 4, 2019, doi: 10.1007/s11665-019-04002-5.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2023 Víctor Patricio Pachacama Nacimba
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
COPYRIGHT
The ISTCT Technological Research journal is an Open Access publication, whose contents are disseminated under a Creative Commons Attribution-Non-Commercial license (CC-BY NC 4.0 International). All articles published in the ISTCT Technological Research journal are published in Open Access and are available online for free immediately after publication.
This journal provides metadata for third-party indexing services through the open files initiative.
The ISTCT Technological Research journal recognizes and respects the moral rights of the authors, as well as the ownership of the patrimonial right, which will be transferred non-exclusively to the journal to allow its legal dissemination in Open Access.
The ISTCT Technological Research journal does not reserve the rights to publish articles. Authors may distribute their own material in any other medium or medium, as long as it is for non-commercial purposes, informing the editors that the work will be published again and giving the corresponding credit to the ISTCT Technological Research journal.
Authors can make other independent and additional contractual agreements for the distribution of the article published in this journal (e.g., include it in an institutional repository or publish it in a book) as long as they clearly indicate that the work was published for the first time in "ISTCT Technological Research Magazine". In the case of reproduction, a note similar to the following must be included:
"This text was originally published in REVISTA DE INVESTIGACIÓN TECNOLÓGICA ISTCT N ° -, section -----, number of pages, year of publication."
Authors are recommended to publish their work on the Internet (for example on institutional or personal pages) in the final version published by REVISTA DE INVESTIGACIÓN TECNOLÓGICA ISTCT, as it may lead to a greater and faster dissemination of the published work (see The Effect of Open Access).
The publications in this magazine, due to their free nature, do not entitle the authors to any financial remuneration.
